Jeremy Ng
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Supplementary project / Underwater robotics

SeaPerch ROV
Design Study

High school ROV development and AP Research project covering thruster mounting, buoyancy distribution, printed components, and pool testing.

My role

Team Captain and Lead ROV Pilot
Design, fabrication, testing, and research

Context

SeaPerch: 2022–2025
AP Research: 2024–2025

Focus

Thruster mounting, printed components,
buoyancy & handling

Printed nose guard installed around the ROV’s front thruster.Click images to enlarge ↗
01 / Project scope

ROV operating requirements

The ROV navigated submerged hoops and completed object-manipulation tasks. Development addressed thruster alignment, interference with course structures, and buoyancy distribution.

Generation 5.5 revisions included motor mounts, motor housings, nose guards, and printed buoyancy components. Pool tests evaluated rotational balance, linear speed, and course completion time.

Personal contribution

Design and research responsibilities

Served as Team Captain and Lead ROV Pilot. Led design iteration, fabrication, and pool testing, and independently authored the approximately 5,000-word AP Research paper. Development included eight nose-guard and four motor-mount variants in CAD and PLA.

02 / Thruster mounting

Thruster mount redesign

Motor assembly comparisonGen 5 / Gen 5.5
Observed problem

Motor alignment drift

Friction-based ball-and-socket mounts required repeated adjustment after changes in thruster alignment.

Design response

Replaced the ball-and-socket arrangement with a pipe-fitting mount. Evaluated attachment geometry and reinforcement to maintain thruster alignment and permit assembly and servicing.

Checked rotational balance with both side thrusters operating before course testing. Observed rotation prompted further alignment adjustment.

03 / Printed prototypes

Nose-guard prototypes

Evaluated nose-guard geometry for protection, interference with course structures, and buoyancy. Produced successive PLA prototypes with changes to shape and print configuration.

The research also documented revisions to motor housings and printed buoyancy components. Pool observations informed subsequent design changes.

Four printed nose-guard prototypes.PLA prototypes
Competition record

Competition results

Lead ROV Pilot for a second-place finish among 170 teams at the 2023 International SeaPerch Challenge and Southern California regional championships in 2023 and 2024.

04 / Testing & observations

Reported test results

49 s → ~40 s

Reported average obstacle-course time, Generation 4 to Generation 5.5.

Results reported in my research paper
GenerationLinear speedCourse time
41.10 m/s49 s
50.57 m/s46 s
5.50.63 m/s~40 s

Generation 5.5 recorded a lower average course time than Generations 4 and 5 despite a lower linear speed than Generation 4.

These comparisons include driver practice, multiple hardware changes, and differences in testing conditions. They do not isolate the effect of any one part.

AP Research

Research paper

Independently authored paper documenting the design revisions, testing methods, results, and limitations of the study.

View research paper